AI and ML based solutions for manufacturing and processing environments
NSW provides solutions for predictive maintenance,
condition monitoring, process control, and quality
control for CNC machines and machine tools
An end-to-end customizable platform, system
integrated or Plug & Play, 24/7 remote anccess,
cloud based or in situ
130 installations on 3 continents, focusing on OEMs,
large producers & operators
PROBLEM
NSW addresses:
- Unscheduled downtime
- Low digitization of assets
- High operating costs
- Lack of (skilled) workforce
SOLUTION
ALL-IN-ONE solution:
- AI & ML algorithms
- NSW designed IoT Edge HW
- Web-based SW application
- Cloud or in situ data analysis
VALUE
NSW delivers tangible benefits:
- 60% fewer breakdowns
- 35% lower costs
- 25% more productivity
- 5% energy saving
Streamlined Operations on CNC machines
Real-time monitoring of quality degradation of machine tools: 95 % accuracy
PROBLEM
Declining quality of manufactured product due to degradation of CNC machine tools
SOLUTION
Real-time, in-situ monitoring solution with early warning system of the quality of machine tools operating outside of the pre-set parameters
BENEFIT
Substantial increase in production efficiency and profitability. Zero material and product scrap
Speeding up grinding processes by 10-15%
PROBLEM
Inefficient grinding process due to incorrectly positioned grinders
SOLUTION
ML model accurately identifies the size of the contact area between the grinding wheel and the material with an immediate feedback control
BENEFIT
Full quality control of grinding operations at maximum operational speed
Increasing efficiency in metal processing applications: €20 000 per year saved on material wastage
PROBLEM
Material wastage due to wear and tear of the processing tool
SOLUTION
AI algorithms constantly monitoring the quality of the tool with a feedback loop to CNC machine
BENEFIT
Proactive approach to quality control. No rework, improved productivity, lower operating cost
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