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Discover unique machine diagnostics
The combined sensing of vibration and acoustic signals with AI data processing makes it possible to detect unexpected machine behaviour instantly with a much broader range of defects than ever before.
Request ROI calculationHW IoT device is attached to the machine. The data it senses is then processed and displayed in a simple SW application.
Machines make thousands of different sounds. We’ll help you home in on the most important ones. Artificial intelligence processes the data real-time and you only read the essential information about the condition of the device and specific recommendations for action in the nGuard portal.
1. Collect sounds and data
IoT devices equipped with machine learning
2. Convert to predictive models
Sound and vibration signals 
Evaluation of exceptions and trends based on comparison with machine knowledge and nominal behaviour of the equipment being monitored 3. Monitor. Optimize. Discover
Imminent failure triggers alerts based on custom configuration
Predictive maintenance helps save money on preventive maintenance procedures and unplanned downtime.
General shutdowns and machine inspections are replaced by continuous monitoring of the equipment condition. This allows production to run continuously. In addition, this approach helps to extend the service life of the machine. Regular human walk-arounds and interventions are not necessary if the machine is running well. The system itself will advise you when and where to carry out maintenance.
We deliver all-in-one solutions.
From installation to remote support.
1. Easy installation and configuration.
1. Easy installation and configuration.
Service can begin right after installation and configuration. First the system must collect data on standard operation and calibrate AI models, and then it can begin providing alerts on upcoming issues.
Data collection and processing is done through a powerful industrial IoT device. The data transfer to the server is secured by encryption using either LAN or LTE.
ATEX and CE certification
Ensure safe operation of equipment even in hazardous environments.
Edge computing on IoT HW
Delivers fast data processing directly at the device location.
Special sensors for fine anomaly detection
Thanks to a wide range of sound and vibration analysis, we can also monitor devices where traditional methods are not sufficient.
2. Remote online monitoring
2. Remote online monitoring
Whether your machines are at the other end of the floor, the other end of the country or the other end of the continent, you are still just as close to them through the nGuard portal or your own application.
nGuard online platform
For easy display of the current status and history of the monitored device.
Expert remote analysis of machine behavior
Our diagnosticians and applied machine knowledge for artificial intelligence help you accurately determine the condition of the equipment.
Total overview of all machines
You no longer have to go around to all machines to get an overview of the status of all machines in production.
3. Smart Alerts
3. Smart Alerts
With remote monitoring, you don’t need to analyse all of the machine’s audio or all anomalous conditions. It only tracks the ones that are relevant to the machine’s operation. We’ll alert you to those (text, email) and tell you what they mean
Machine learning algorithms with advanced AI
The AI evaluates and interprets the data based on the knowledge of the general behaviour of the machine type and behaviour history of the specific machine.
Applied mechanical machine knowledge
We take the best of mechanical machine knowledge and build on it.
Expert interpretation of anomalies
AI doesn’t always have the necessary expertise. Where we can’t evaluate data automatically, we bring in human experts.
4. Maintenance optimization
4. Maintenance optimization
We will guide the maintenance specialist to the machine and component with a recommendation for a specific service intervention. The maintenance is carried out at a time that is optimal for maintenance. This avoids long preventive or unplanned downtimes.
By incorporating learned AI, you can better plan, prioritize and save the time of your workforce and material costs.
Automatic alerts
for specific machine behaviour
Prioritization and planning
according to the current state of the machines
Savings on operating costs
by eliminating preventive and unplanned outages
5. Digital Transformation of Maintenance
5. Digital Transformation of Maintenance
This system will transform your maintenance with automated machine condition monitoring. The longer you use Neuron soundware monitoring, the more machine conditions your AI knows and the better and more accurately it can communicate information and recommendations for maintenance planning.
With AI, you are assured of continuous service improvement. And thanks to our leading AI specialists and project managers, you achieve your planned production targets.
Resolve impending failures in time
Plan necessary (not preventive) service interventions
Increase safety and production continuity
Learn more about Neuron Soundware
Take a closer look at our nEdge IoT hardware, nGuard software platform and case studies.
Why Neuron soundware?
Via extremely precise sound analysis and AI, the impact is maximum quality control, safety & compliance, predictive maintenance, thus increasing productivity, energy saving, and reducing downtime and the scrap rates normally associated with manufacturing operations.
Optimize machine availability and quality of output. Reduce maintenance costs and energy consumption
Prevent unscheduled production shutdowns
About 60 % of breakdowns are related to unforeseen events.
Eliminate the high costs of maintenance, and extend equipment lifecycles
Increase production by 5 % to 20%, while improving safety and compliance.
Automate maintenance strategies
Make your maintenance strategies more efficient, digitised and automated. Reduce operating cost by 35 %.
You cannot plan production efficiently without anticipating unpleasant events in operations.
“Early diagnosis of adverse events in operation is now one of the indispensable prerequisites for effective production planning and management of modern energy companies. We expect that the deployment of this technology will contribute to the reliable operation of our production capacities“
Vice-Chairman of the Board of Directors of ČEZ and Chief Renewable Energy and Distribution Officer
Tomáš Pleskač
Request your ROI calculation today
Learn more about how our Software as a service can help you reduce the costs of your preventive maintenance and increase OEE/Overall equipment
